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Medium & High Purity High Alumina Castables

 

This range of product consist of prilcretes and prilheat castables for application in various industries like; foundries ,ferrous and non ferrous plants,cement plants,boilers,fertiliser plants ,steel plants ,glass manufacturing units,ceramic plants,oil refineries, etc.

BRAND NAME PRILYTE – 4 PRILYTE – 7 PRILYTE – 9
Type
Nature of Bond
Application Method
Insulating Castable
Hydraulic
Tamping
Insulating Castable
Hydraulic
Tamping
Insulating Castable
Hydraulic
Tamping
GENERAL PROPERTIES
Max grain size , mm
Water required for casting , %

Max Service Temp , °C
RTE at 1000°C , %

6
80 – 100
1000
0.55
6
60 – 65
1100
0.58
6
35 – 40
1200
0.58
CHEMICAL ANALYSIS
Al2O3 , % , min
Fe2O3 , % , max
25.00
11.00
30.00
8.50
30.00
6.20
PHYSICAL PROPERTIES
Bulk Density , gm / cc
after drying at 110°C / 24 hrs , min

CCS, Kg / cm2 , min
after drying at 110 °C / 24 hrs , min
after heating at 800 °C / 3 hrs , min
after heating at 1100 °C / 3 hrs , min

0.565.00
3.00
0.8512.00
5.00
6.00
1.0015.00
7.00
10.00
THERMAL PROPERTIES
Refractoriness , OC / °C , min
PLC , % , max
after heating at 800°C / 3 hrs
after heating at 1000°C / 3 hrs
after heating at 1100°C / 3 hrs
Thermal conductivity, K Cal / m / hr / °C
at 500°C Hot Face , max

± 0.35
±0.550.10
12 OC / 1337
± 0.80

± 1.20
0.20
14 OC / 1398
± 0.70

± 1.10
0.28

 

BRAND NAME PRILYTE – 11 PRILYTE – 13 PRILYTE – 15
Type
Nature of Bond
Application Method
Insulating Castable
Hydraulic
Tamping
Insulating Castable
Hydraulic
Tamping
Insulating Castable
Hydraulic
Tamping
GENERAL PROPERTIES
Max grain size , mm
Water required for casting , %

Max Service Temp , °C
RTE at 1000°C , %

6
32 – 36
1300
0.56
6
28 – 32

1350
0.58

6
26 – 30
1350
0.58
CHEMICAL ANALYSIS
Al2O3 , % , min
Fe2O3 , % , max
34.00
3.70
38.00
3.50
38.00
3.40
PHYSICAL PROPERTIES
Bulk Density , gm / cc
after drying at 110°C / 24 hrs , min

CCS, Kg / cm2 , min
after drying at 110 °C / 24 hrs , min
after heating at 800°C / 3 hrs , min
after heating at 1100°C / 3 hrs
after heating at 1300 °C / 3 hrs , min

1.2535.00
25.00
25.00
40.00
1.4550.00
35.00
30.00
50.00
1.6090.00
65.00
60.00
80.00
THERMAL PROPERTIES
Refractoriness , OC / °C , min
PLC , % , max
after heating at 1100°C / 3 hrs
after heating at 1300°C / 3 hrs

Thermal conductivity, K Cal / m / hr / °C
at 500°C Hot Face , max

14 OC / 1398± 0.20
± 1.00

± 0.32

14 OC / 1398± 0.20
± 0.84

± 0.33

15 OC / 1430± 0.20
± 1.00

± 0.45

 

BRAND NAME PRILYTE – 9 HS PRILYTE – LT PRILYTE – POURABLE
Type
Nature of Bond
Application Method
Insulating Castable
Hydraulic
Tamping
Insulating Castable
Hydraulic
Tamping
Insulating Castable
Hydraulic
Tamping
GENERAL PROPERTIES
Max grain size , mm
Water required for casting , %

Max Service Temp , °C
RTE at 1000°C , %

6
35 – 45
1200
0.58
6
24 – 32

500
0.50

6
60 – 70
900
0.60
CHEMICAL ANALYSIS
Al2O3 , % , min
Fe2O3 , % , max
38.00
3.00
20.00
2.50
20.00
8.80
PHYSICAL PROPERTIES
Bulk Density , gm / cc
after drying at 110°C / 24 hrs , min

CCS, Kg / cm2 , min
after drying at 110 °C / 24 hrs , min
after heating at 500°C / 3 hrs , min
after heating at 800°C / 3 hrs , min
after heating at 1200 °C / 3 hrs , min

1.0021.00

10.00
14.00
1.4595.00
45.00

0.7015.00

12.00
THERMAL PROPERTIES
Refractoriness , OC / °C , min
PLC , % , max
after heating at 500°C / 3 hrs
after heating at 800°C / 3 hrs
after heating at 1100°C / 3 hrs

Thermal conductivity, K Cal / m / hr / °C
at 500°C Hot Face , max

14 OC / 1398-
± 0.60
± 1.00

± 0.28

-± 0.52

± 0.40


± 1.50

± 0.20

 

BRAND NAME PRILYTE – 11 Li PRILYTE – 13 Li PRILYTE – 15 Li
Type
Nature of Bond
Application Method
Insulating Castable
Hydraulic
Tamping
Insulating Castable
Hydraulic
Tamping
Insulating Castable
Hydraulic
Tamping
GENERAL PROPERTIES
Max grain size , mm
Water required for casting , %

Max Service Temp , °C
RTE at 1000°C , %

6
32 – 36
1350
0.60
6
30 – 34

1400
0.60

6
25 – 30
1400
0.60
CHEMICAL ANALYSIS
Al2O3 , % , min
Fe2O3 , % , max
40.00
1.50
40.00
1.50
45.00
1.50
PHYSICAL PROPERTIES
Bulk Density , gm / cc
after drying at 110°C / 24 hrs , min

CCS, Kg / cm2 , min
after drying at 110 °C / 24 hrs , min
after heating at 800°C / 3 hrs , min
after heating at 1100°C / 3 hrs
after heating at 1300 °C / 3 hrs , min

after heating at 1350 °C / 3 hrs , min

1.2545.00
30.00
30.00
50.00
1.4575.00
40.00
40.00

50.00
1.60120.00
75.00
75.00

90.00
THERMAL PROPERTIES
Refractoriness , OC / °C , min
PLC , % , max
after heating at 1100°C / 3 hrs
after heating at 1300°C / 3 hrs
after heating at 1350°C / 3 hrs

Thermal conductivity, K Cal / m / hr / °C
at 500°C Hot Face , max

14 OC / 1398± 0.20
± 1.00

± 0.35

15 OC / 1430± 0.20

± 0.80

± 0.38

15 OC / 1430± 0.20

± 1.00

± 0.45

 

BRAND NAME PRILYTE – 11 Liz PRILYTE – 11
SPECIAL
Type
Nature of Bond
Application Method
Insulating Castable
Hydraulic
Tamping
Insulating Castable
Hydraulic
Tamping
GENERAL PROPERTIES
Max grain size , mm
Water required for casting , %

Max Service Temp , °C
RTE at 1000°C , %

6
38 – 45
1300
0.60
6
28 – 35

1350
0.60

CHEMICAL ANALYSIS
Al2O3 , % , min
Fe2O3 , % , max
44.00
1.20
38.00
1.50
PHYSICAL PROPERTIES
Bulk Density , gm / cc
after drying at 110°C / 24 hrs , min

CCS, Kg / cm2 , min
after drying at 110 °C / 24 hrs , min
after heating at 800°C / 3 hrs , min
after heating at 1100°C / 3 hrs
after heating at 1300 °C / 3 hrs , min

1.0014.00
10.00
7.00
16.00
1.1032.00
28.00
25.00
35.00
THERMAL PROPERTIES
Refractoriness , OC / °C , min
PLC , % , max
after heating at 1100°C / 3 hrs
after heating at 1300°C / 3 hrs

Thermal conductivity, K Cal / m / hr / °C
at 500°C Hot Face , max

14 OC / 1398± 1.00
± 1.50

± 0.23

14 OC / 1398± 0.20
± 1.00

± 0.30

 

BRAND NAME PRILYTE – HT
Type
Nature of Bond
Application Method
Insulating Castable
Hydraulic
Tamping
GENERAL PROPERTIES
Max grain size , mm
Water required for casting , %

Max Service Temp , °C
RTE at 1000°C , %

6
28 – 32

1500
0.60

CHEMICAL ANALYSIS
Al2O3 , % , min
SiO2, % , min
Fe2O3 , % , max

CaO , % , max
Na2O , % , max

50.001.50
PHYSICAL PROPERTIES
Bulk Density , gm / cc
after drying at 110°C / 24 hrs , min

CCS, Kg / cm2 , min
after drying at 110 °C / 24 hrs , min
after heating at 800°C / 3 hrs , min
after heating at 1100°C / 3 hrs
after heating at 1300 °C / 3 hrs , min

after heating at 1550 °C / 3 hrs , min

1.5575.00
40.00
40.00
50.00
THERMAL PROPERTIES
Refractoriness , OC / °C , min
PLC , % , max
after heating at 800°C / 3 hrs
after heating at 1100°C / 3 hrs
after heating at 1300°C / 3 hrs

after heating at 1550°C / 3 hrs
Thermal conductivity, K Cal / m / hr / °C
at 500°C Hot Face , max

23 OC / 1605-
±0.50
±1.50

± 0.43

 

BRAND NAME PRILYTE – SPL
Nature of Bond
Application Method
Colour
Molded Density , Kg / m3
Hydraulic
Tamping
Speckled gold
650
GENERAL PROPERTIES Asbestos free , light weight , low thermal
conductivity , non-flammable , non-hazardous

eco-friendly and easily applied by spray or trowel.

PHYSICAL PROPERTIES
Bulk Density , gm / cc
Compressive Strength , Mpa
0.65
3.60
THERMAL PROPERTIES
Thermal conductivity, W / m °K
Shrinkage , % , max
0.15
0.80
Shelf Life , months
Packaging , Kg / bag
24
35